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Aluminum for Custom Parts

Aluminum is light, corrosion resistant, and easy to machine, which makes it the default metal for machined housings, brackets, panels, and structural components. Choose the grade by strength, corrosion resistance, and finish, then send the drawing for a quote.

  • Density of about 2.7 g/cm³, roughly one third that of steel
  • Natural corrosion resistance without plating
  • Seven stocked grades from 5052 to 7075

Aluminum Material Overview

Aluminum alloys cover a wide band of properties, so the grade matters as much as the material name. The 6xxx series (6061, 6063, 6082) balances strength, machinability, and finish quality and covers most machined parts. The 2xxx and 7xxx series (2024, 7075) trade corrosion resistance and weldability for much higher strength. The 5xxx series (5052, 5083) is not heat treatable but resists corrosion best and forms cleanly in sheet work.

  • Lightweight: Aluminum is among the lightest metals, with just over 2.7 g/cm³ density. This makes it ideal for applications in transportation and other industries where weight is a vital factor.
  • Corrosion Resistance: Aluminum naturally resists corrosion, which helps prevent oxidation. Combined with various coatings and finishes, this property ensures that aluminum CNC parts are durable and long-lasting.
  • Conductivity: Aluminum is an excellent conductor of heat and electricity. This makes it ideal for many applications, similar to copper and other similar conductive materials.
  • High Machinability: Aluminum is popular because it is easy to machine. It can be easily shaped, drilled, and folded, allowing for the creation of complex shapes.
  • High-Temperature Resistance: Unlike some materials, aluminum maintains its properties at low temperatures, offering more flexibility in the machining process.

Selection note: Aluminum is soft, scratches easily, and costs more than mild steel. Wrought strength also depends on temper, so specify the condition (for example 6061-T6) when the load path matters.

Manufacturing Processes for Aluminum

Compare Aluminum Grades

Compare the aluminum grades we machine most often. Values refer to the stated alloy condition; density is listed for reference.

Material & condition Applicable processes Tensile strength, yieldMPaFatigue strengthMPaElongation at break%HardnessBrinellDensityg/cm³ Material data
6061 Aluminum 276 96 17 95 2.70
7075 Aluminum 503 160 11 150 2.81
2024 Aluminum 325 140 20 120 2.78
5052 Aluminum 193 115 12 60 2.68
5083 Aluminum 275 125 12 75 2.66
6063 Aluminum 214 65 12 73 2.70
6082 Aluminum 260 97 10 - 12 95 2.70
AlSi10Mg-T6 Aluminum 320–370 120–140 5–10 100–120 2.67

Aluminum Manufacturing Facilities

Aluminum FAQs

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